Airfix 1/72 Fairey Rotodyne - 2023 release

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Airfix 1/72 Fairey Rotodyne - 2023 release

Post by RangerNeil »

As I like the Rotodyne rather a lot here's the build of the 2023 "Vintage Classics" release from Airfix. This kit first saw the light of day in1959 and was last released in 19966. I have the 1996 release and the 1973 release in the stash as well as the Revell 1/86 release in the stash as well (did I mention I like rotodynes a LOT?) The plan for the future is one of the Airfix releases will be built as a machine in service with one of the airlines wanting to buy it - BEA - and one as a "what-if" had the RAF been able to get it.

So the type history:
The Fairey Rotodyne was a 1950s British compound gyroplane designed and built by Fairey Aviation and intended for commercial and military uses. A development of the earlier Gyrodyne, which had established a world helicopter speed record, the Rotodyne featured a tip-jet-powered rotor that burned a mixture of fuel and compressed air bled from two wing-mounted Napier Eland turboprops. Fairey wanted to use RollsRoyce Tynes but the Ministry of Supply refused as they had 100% of Tyne production earmarked for export. Had a second prototype been built following the success of the first the type would have reached its predicted performance levels. The rotor was driven for vertical takeoffs, landings and hovering, as well as low-speed translational flight, but autorotated during cruise flight with all engine power applied to two propellers.
Only one prototype was built and first flew in 1957. Although the Rotodyne was promising in concept and successful in trials, the programme was eventually cancelled in 1962. The termination has been attributed to the type failing to attract any commercial orders; this was in part due to concerns over the high levels of rotor tip jet noise generated during take-off and landing despite the Fairey engineers reducing the noise levels to less than a Chinook's . Politics had also played a role in the lack of orders (the project was government funded) which ultimately doomed the project. As with the TSR-2 and, later, the Mk2 Nimrod the Gov't ordered the prototypes, tooling and drawings destroyed.
General characteristics
Crew: two
Capacity: 40-48 passengers
Length: 58 ft 8 in (17.88 m) of fuselage
Wingspan: 46 ft 6 in (14.17 m) fixed wings
Height: 22 ft 2 in (6.76 m) to top of rotor pylon
Wing area: 475 sq ft (44.1 m2) [47]
Airfoil: NACA 23015[48]
Empty weight: 22,000 lb (9,979 kg)
Gross weight: 33,000 lb (14,969 kg)
Fuel capacity: 7,500 lb (3,402 kg)
Powerplant: 2 × Napier Eland N.El.7 turboprops, 2,800 shp (2,100 kW) each [49]
Powerplant: 4 × rotor tip jet , 1,000 lbf (4.4 kN) thrust each [50]
Main rotor diameter: 90 ft 0 in (27.43 m)
Main rotor area: 6,362 sq ft (591.0 m2) Rotor aerofoil: NACA 0015
Blade tip speed: 720 ft/s (219 m/s)
Disc loading: 6.14 lb/ft2 (30 kg/m2)
Propellers: 4-bladed, 13 ft (4.0 m) diameter Rotol propellers
Maximum speed: 190.9 mph (307.2 km/h, 165.9 kn) speed record [51]
Cruise speed: 185 mph (298 km/h, 161 kn)
Range: 450 mi (720 km, 390 nmi)
Service ceiling: 13,000 ft (4,000 m)


The kit
Instructions
Image

Image

Image

Image

The Sprues
Image

Image

Image

Image

Image

Image

Image

Decals
Image

First impressions
For a kit who's moulds date back to the 1950's the parts are remarkably free from flash and visible ejector marks. Thats not to say that there isn't any flash, just that its relatively minor and easily cleaned off. Part fit fit looks to be very good given the age. The decals looked & felt at first to be the old, thick ones but during the initial build phase proved to be accurate in forn and thin enough to easily conform but not so thin as to tear easily. There is no makers name on the decal sheet, just the Airfix info.

The build
Steps one and two on the instructions deal with the cockpit construction. As can be imagined from a late 1950's kit the detail is basic to put it mildly. The cockpit bulkhead had the only visible ejector marks on the kit:
Image
Interestingly the instructions call for the builder to drill the holes in the floor for the control colums afrer positioning the crew figures. I didn't remember having to do this as a kid and pulled the 1996 release from the stash to check. It has the same requirement - shows how the memory plays tricks on you. :)
Once complete and installed temporarily in the fuselage it doesn't look too bad.
Image

Image

I did think about further detailing then remembered - no tail rotor means no collective and that was realyl all that could have been added.

Next step is the rotor head and here can be seen the levels of flash referred to.
Image

Once assembled it looks like this:
Image

Again minor flashing around the edging is visible and in need of clean up once set.
Lastly for this session I dry fit the fuselage halves to see what work will be needed - it turn out surpringly little. :) Worst is on the under underside where the massive sprue attachment points were.
Image

Image
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    Re: Airfix 1/72 Fairey Rotodyne - 2023 release

    Post by digger303 »

    :th: :th: :th:
    :cheers2:
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    Re: Airfix 1/72 Fairey Rotodyne - 2023 release

    Post by RangerNeil »

    RangerNeil wrote: Sun Jan 14, 2024 12:19 am As I like the Rotodyne rather a lot here's the build of the 2023 "Vintage Classics" release from Airfix. This kit first saw the light of day in1959 and was last released in 19966. I have the 1996 release and the 1973 release in the stash as well as the Revell 1/86 release in the stash as well (did I mention I like rotodynes a LOT?) The plan for the future is one of the Airfix releases will be built as a machine in service with one of the airlines wanting to buy it - BEA - and one as a "what-if" had the RAF been able to get it.

    So the type history:
    The Fairey Rotodyne was a 1950s British compound gyroplane designed and built by Fairey Aviation and intended for commercial and military uses. A development of the earlier Gyrodyne, which had established a world helicopter speed record, the Rotodyne featured a tip-jet-powered rotor that burned a mixture of fuel and compressed air bled from two wing-mounted Napier Eland turboprops. Fairey wanted to use RollsRoyce Tynes but the Ministry of Supply refused as they had 100% of Tyne production earmarked for export. Had a second prototype been built following the success of the first the type would have reached its predicted performance levels. The rotor was driven for vertical takeoffs, landings and hovering, as well as low-speed translational flight, but autorotated during cruise flight with all engine power applied to two propellers.
    Only one prototype was built and first flew in 1957. Although the Rotodyne was promising in concept and successful in trials, the programme was eventually cancelled in 1962. The termination has been attributed to the type failing to attract any commercial orders; this was in part due to concerns over the high levels of rotor tip jet noise generated during take-off and landing despite the Fairey engineers reducing the noise levels to less than a Chinook's . Politics had also played a role in the lack of orders (the project was government funded) which ultimately doomed the project. As with the TSR-2 and, later, the Mk2 Nimrod the Gov't ordered the prototypes, tooling and drawings destroyed.
    General characteristics
    Crew: two
    Capacity: 40-48 passengers
    Length: 58 ft 8 in (17.88 m) of fuselage
    Wingspan: 46 ft 6 in (14.17 m) fixed wings
    Height: 22 ft 2 in (6.76 m) to top of rotor pylon
    Wing area: 475 sq ft (44.1 m2) [47]
    Airfoil: NACA 23015[48]
    Empty weight: 22,000 lb (9,979 kg)
    Gross weight: 33,000 lb (14,969 kg)
    Fuel capacity: 7,500 lb (3,402 kg)
    Powerplant: 2 × Napier Eland N.El.7 turboprops, 2,800 shp (2,100 kW) each [49]
    Powerplant: 4 × rotor tip jet , 1,000 lbf (4.4 kN) thrust each [50]
    Main rotor diameter: 90 ft 0 in (27.43 m)
    Main rotor area: 6,362 sq ft (591.0 m2) Rotor aerofoil: NACA 0015
    Blade tip speed: 720 ft/s (219 m/s)
    Disc loading: 6.14 lb/ft2 (30 kg/m2)
    Propellers: 4-bladed, 13 ft (4.0 m) diameter Rotol propellers
    Maximum speed: 190.9 mph (307.2 km/h, 165.9 kn) speed record [51]
    Cruise speed: 185 mph (298 km/h, 161 kn)
    Range: 450 mi (720 km, 390 nmi)
    Service ceiling: 13,000 ft (4,000 m)


    The kit
    Instructions
    Image

    Image

    Image

    Image

    The Sprues
    Image

    Image

    Image

    Image

    Image

    Image

    Image

    Decals
    Image

    First impressions
    For a kit who's moulds date back to the 1950's the parts are remarkably free from flash and visible ejector marks. Thats not to say that there isn't any flash, just that its relatively minor and easily cleaned off. Part fit fit looks to be very good given the age. The decals looked & felt at first to be the old, thick ones but during the initial build phase proved to be accurate in forn and thin enough to easily conform but not so thin as to tear easily. There is no makers name on the decal sheet, just the Airfix info.

    The build
    Steps one and two on the instructions deal with the cockpit construction. As can be imagined from a late 1950's kit the detail is basic to put it mildly. The cockpit bulkhead had the only visible ejector marks on the kit:
    Image
    Interestingly the instructions call for the builder to drill the holes in the floor for the control colums afrer positioning the crew figures. I didn't remember having to do this as a kid and pulled the 1996 release from the stash to check. It has the same requirement - shows how the memory plays tricks on you. :)
    Once complete and installed temporarily in the fuselage it doesn't look too bad.
    Image

    Image

    I did think about further detailing then remembered - no tail rotor means no collective and that was realyl all that could have been added.

    Next step is the rotor head and here can be seen the levels of flash referred to.
    Image

    Once assembled it looks like this:
    Image

    Again minor flashing around the edging is visible and in need of clean up once set.
    Lastly for this session I dry fit the fuselage halves to see what work will be needed - it turn out surpringly little. :) Worst is on the under underside where the massive sprue attachment points were.
    Image

    Image
    And at close of play we've got this far - cockpit in, cabin windows in, fuselage halves joined and rotor hub in.
    Image
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      Re: Airfix 1/72 Fairey Rotodyne - 2023 release

      Post by RangerNeil »

      Work continues on the Rotodyne - given the age of the mouldings its going together really well! Found 1 issue though. One of the props had come off the sprue and was fine. The one still attached had a blade bent over severly, sideway about 15⁰ and forwards maybe 5⁰ out of alighnment and had started to shear at the base. I thought I took a photo to show this - but obviously didn't. However a soak in hot water followed by gentle manipulation got it back in place and a swipe of TET hopefully will hold it there. You can (I hope) see the white stress ring around the base of the blade in the photo.
      Image

      Image

      At this point I had reached step 10 in the instructions.
      Image

      Image

      Next step was to turn the last photo into reality by joining all the sub-assemblies to the fuselage.
      Image

      And here is found the worst join in the kit thus far - again not bad for a kit that first saw life over 65 years ago:
      Image

      And in close:
      Image

      Next asembly job were the two engine nacelles (props are dry fit only at the moment).
      Image

      Image

      These are in the process of having seams rubbed down so the next assembly phase is the rear clam shell doors. Here the instructions and fit fall down a bit. I've fitted the hinges how the instuctions show - but I am almost positive they are the wrong way around. So its may be a case of trying to remove them and reverse them.... :( Need to do the mechanism that goes in the fuselage and see how they actually work
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        Re: Airfix 1/72 Fairey Rotodyne - 2023 release

        Post by digger303 »

        Going well and a nice fix on the prop.
        :th: :th: :th:
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        Re: Airfix 1/72 Fairey Rotodyne - 2023 release

        Post by DRUMS01 »

        Wow Neil, you are certainly a motivated modeler over the past year. Your getting two or three models done for every one I get done and its fun to watch. Good save on the prop. At least you don't have all the bracing that you had on the MI-12, and the fit appears a little better too, though not up to todays standards. And just think, you even got figures in the kit versus having to buy additional ones.
        Last edited by DRUMS01 on Fri Feb 16, 2024 6:28 am, edited 1 time in total.
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        Re: Airfix 1/72 Fairey Rotodyne - 2023 release

        Post by RangerNeil »

        Thanks guys!! Build output is because I'm full time retired now plus the wife wanted to move a couple of years ago so we now live in an area where I don't know a soul and background means I find it hard talking to stranger
        s - so I spend most of the day at the bench. Unless, of course, Maggie the houndie wants either snuggles in the sofa or zoomies in the back garden! :lol: :lol:

        Work continues on the Rotodyne.... the wings and tail planes are now attached to the fuselage permanently the minimal gaps filled and sanded. I am both pleased and amazed at how well things have gone together somfar. This kit would have been the perfect antidote to the Mi-V-12 blues. I did consider it but thought "1950's Airfix - gonna be another fit 'n finish nightmare". So nice to be proven wrong!! :)
        Image

        The 4 rotor blades are done - just a case of cleaning up the flash and moulding lines the adding the other half of the rotor tip jets and sanding lightly when dry. There is a slight gap between the end of the blade and the additional tip jet piece that will need filling and sanding before priming and painting.
        Image

        The engine nacelles are completed - and these were the worst part of the kit for actual fit so far bearing in mind once they are on the wings the kit will be 95%+ completed as regards assembly. Put bluntly they didn't fit - period. Airfix ingenuously staggered the mount holes in the wings so you can't mix the left and right nacelles up but with the pegs aligned the nacelles could not be pushed up to seat properly. If anyone wants to build this kit its worth noting that firstly although the wing halves are located with pins very positively (no "wiggle" room when joined) there is a very slight overlap/offset between top.and bottom. The initial light sanding made it look good to the eye but when the nacelles wouldn't fit I looked under the magnifier and the offset was still visible. Resanding and verifying with the magnifier improved things a bit . Secondly the front and back edges of the wing portion of the nacelles needed some attention with a file to get them to fit at last.
        Nacelles are now back off for final sanding as the nose pieces are a different profile to the body!
        Image

        With them on the wings temporarily and the machine stood on its undercarriage legs it was obvious that it was inclined to be a tail sitter. With the rotors & canopy on it just sat on the nosewheel - but - the rear clamshell doors and hinges aren't on yet which will add mass to the aft end so I think I'll add a few grams of weight to under the front of the cockpit floor.
        Image

        Image

        Now - we come to a real issue. Having fitted one part of the hinge to the rear doors I went to fit the fuselage half of the hinge - and found this:
        Image

        The hinge pin on all 4 pieces is gone, looks like they have been sheared off somehow. I checked the bag and they aren't there so I've contacted Hornby customer services to see if I can get replacements. The auto reply said it can take up to 7 days to process the request to the spares dept and then up to 28 days for them to respond so once the nacelles are done and on this one is going on the shelf till I get a response. If they cannot help then either I faff about trying to drill out the fuselage parts (and possibly the door parts) and cut some plastic rod to length- about 2 - 3 mm - or I just add the doors permanently closed.
        The wait isn't a problem as I am also waiting for a masking kit to be delivered ready for exterior priming & painting. Given the amounts of bare metal finish I think I'll go with a black primer rather than the usual grey.
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          Re: Airfix 1/72 Fairey Rotodyne - 2023 release

          Post by DRUMS01 »

          It will be interesting to do a side by side compare of this little bird against your MI-V-12 monster.
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          Re: Airfix 1/72 Fairey Rotodyne - 2023 release

          Post by aur0ra145 »

          Wow, lots of good progress on this one. Nice to hear the fit is going pretty well!
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          Re: Airfix 1/72 Fairey Rotodyne - 2023 release

          Post by RangerNeil »

          DRUMS01 wrote: Thu Jan 18, 2024 10:39 pm It will be interesting to do a side by side compare of this little bird against your MI-V-12 monster.
          Indeed. I also have a CH-53 (Sea Stallion?) almost complete to go with the Skycrane and Chinook; the triumvirate of US heavy lift helicopters to stand against the Mi-6, Mi-26 and Mi-V-12.

          Back to the Rotodyne though. Working on the engine nacelles today, rubbed down the initial filler and found it needed another dose so that's on and drying.
          Image

          Image

          Once I'm happy with these they can be mounted on the wings :)
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            Re: Airfix 1/72 Fairey Rotodyne - 2023 release

            Post by digger303 »

            The nacelles are being a pain, but I'm sure you will get there in the end.
            :cheers2:
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            Re: Airfix 1/72 Fairey Rotodyne - 2023 release

            Post by RangerNeil »

            digger303 wrote: Fri Jan 19, 2024 12:04 am The nacelles are being a pain, but I'm sure you will get there in the end.
            :cheers2:
            If in doubt - clamp the hell out of it! :lol: :lol:
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              Re: Airfix 1/72 Fairey Rotodyne - 2023 release

              Post by digger303 »

              RangerNeil wrote: Fri Jan 19, 2024 2:07 am
              digger303 wrote: Fri Jan 19, 2024 12:04 am The nacelles are being a pain, but I'm sure you will get there in the end.
              :cheers2:
              If in doubt - clamp the hell out of it! :lol: :lol:
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              Re: Airfix 1/72 Fairey Rotodyne - 2023 release

              Post by RangerNeil »

              The amount of filler is increasing....
              Image

              Image

              And now ready for priming once the paint masks arrive!
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                Re: Airfix 1/72 Fairey Rotodyne - 2023 release

                Post by digger303 »

                Aerodynamically the Rotor-dyne is weird it just doesn't look right especially with that boxy tail section.
                It's going to look good though with some paint and decals on it.
                :th: :th: :th:
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                Re: Airfix 1/72 Fairey Rotodyne - 2023 release

                Post by RangerNeil »

                digger303 wrote: Fri Jan 26, 2024 4:32 am Aerodynamically the Rotor-dyne is weird it just doesn't look right especially with that boxy tail section.
                It's going to look good though with some paint and decals on it.
                :th: :th: :th:
                :cheers2:
                Getting near the painting stage mate. :) Just had time to fit the masking kit tonight before the OH started s shouting about dinner being ready!!

                Image

                Image

                Hopefully primer goes on tomorrow. And maybe paint on the big Mil too. :)
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                  Re: Airfix 1/72 Fairey Rotodyne - 2023 release

                  Post by RangerNeil »

                  Light coat of white Tamiya Surfacer/Primer is on looking for issues in the filler:
                  Image

                  Image

                  There are a few issues, notably around the cockpit - fuselage join, these were expected though as this kit is notorious for them. Once the primer is dry I can take a closer look at the filled areas and make sure they are ready for paint.
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                    Re: Airfix 1/72 Fairey Rotodyne - 2023 release

                    Post by digger303 »

                    Amazing how a coat of paint just unifies everything.
                    :th: :th: :th:
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                    Re: Airfix 1/72 Fairey Rotodyne - 2023 release

                    Post by RangerNeil »

                    In case you though this had fallen into the pit of doom - work continues in trying to get the canopy fit something even close to acceptable. This fit problem has been an issue since the kit was first released and I had hoped (in vain!!) Airfix would have done what they did with the recent re-release of the Auster Antarctic and made a new clear mould to get rid of the issue.
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                      Re: Airfix 1/72 Fairey Rotodyne - 2023 release

                      Post by RangerNeil »

                      Finally got an acceptable degree of fit on the canopy but still got an engine nacelle front to do from the original bout.
                      Heard back from Airfix yesterday - they think the hinges were not moulded properly so they have contacted the factory (in China) to get the mould verified. Long story short - going to be a LONG while before I can get replacements so I bit the bullet and added the rear doors permanently closed. Which raises another issue - the two halves are slightly different. And adds more sanding..... :( So more work to do.
                      Good news is with the rotors and props added - temporarily - she stops sitting on the tail!!
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                        Re: Airfix 1/72 Fairey Rotodyne - 2023 release

                        Post by RangerNeil »

                        Overdue update: I heard frrom Airfix today - they now have the replacement parts in stock and will be sending them in due course.
                        And the silver, colour #2, has gone on ready for the decals.
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                          Re: Airfix 1/72 Fairey Rotodyne - 2023 release

                          Post by digger303 »

                          Good news indeed.
                          :th: :th: :th:
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                          Re: Airfix 1/72 Fairey Rotodyne - 2023 release

                          Post by DRUMS01 »

                          Lookin good and nice to hear something positive regarding the parts. Excited to see it after decals

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                          Re: Airfix 1/72 Fairey Rotodyne - 2023 release

                          Post by RangerNeil »

                          Went to do the decals today, removed the masking pieces - and then noticed the top of the pylon had a light over-spray of silver. :( So - masked off every thing below the pylon and gave the top a couple of light coats of gloss white. This is now drying.
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                          Still got to add the wheels and props, one rotor blade is on to bring the nose down. But we are slowly getting there!
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                            Re: Airfix 1/72 Fairey Rotodyne - 2023 release

                            Post by RangerNeil »

                            Decals went on tonight. Quite pleased with the way they conformed to the surface, only needed decal softener on the rear doors.
                            Image

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                            So - next job is a coat of gloss clearcoat over the decals to protect them then do the Blue on the nose, rotor cap and prop spinners. Add the undercarriage wheels and that should be it!
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                              Re: Airfix 1/72 Fairey Rotodyne - 2023 release

                              Post by digger303 »

                              That is so nice. A great colour scheme and the portholes are so neat. I think the ROTODYNE decal on the rotor mask just adds so much more than if it was absent. That one decal adds a lot to the over all kit. Not saying the others could have been dispensed with at all just that one has more visual weight despite it's small size.....I'm waffling on.....lovely kit.
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                              Re: Airfix 1/72 Fairey Rotodyne - 2023 release

                              Post by RangerNeil »

                              Started adding the blue tonight. I think Humbrol #14 is perhaps too light?
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                              Looking at whats in stock I'm wondering if Tamiya X4 - Blue - might be a better match:
                              Image

                              Tamiya X3 - Royal Blue - looks a bit too dark?
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                              What does the group mind think????
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                                Re: Airfix 1/72 Fairey Rotodyne - 2023 release

                                Post by digger303 »

                                x-4 maybe can you paint some onto a card.
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                                Re: Airfix 1/72 Fairey Rotodyne - 2023 release

                                Post by RangerNeil »

                                digger303 wrote: Fri Mar 29, 2024 11:09 pm x-4 maybe can you paint some onto a card.
                                Painted opposite ends of a sprue - not sure either is good really....

                                Humbol #14
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                                https://i.postimg.cc/85L9bPMP/20240330-194835.jpg

                                Tamiya X4
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                                https://i.postimg.cc/85L9bPMP/20240330-194835.jpg

                                Odd - if I paste the link details is shows them as hyperlinks but if I add the img tags nothing is shown??
                                Last edited by RangerNeil on Sun Mar 31, 2024 8:51 am, edited 1 time in total.
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                                  Re: Airfix 1/72 Fairey Rotodyne - 2023 release

                                  Post by digger303 »

                                  yeah I see what you mean. Whats adding white do to it ?
                                  :cheers2:
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                                  Re: Airfix 1/72 Fairey Rotodyne - 2023 release

                                  Post by RangerNeil »

                                  digger303 wrote: Sat Mar 30, 2024 11:34 pm yeah I see what you mean. Whats adding white do to it ?
                                  :cheers2:
                                  Going to have to experiment!! :)
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                                    Re: Airfix 1/72 Fairey Rotodyne - 2023 release

                                    Post by RangerNeil »

                                    OK - calling this one finished now. Full pictures in the Finished section.
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